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Limits of actual cars

M.Cricchio, F.D'Aniello (*) - G.Rizzo (**)

(*) Istituto Alfano I - (**) DIMEC, Università di Salerno

 

Summary

The study of suitable alternatives to conventional cars is not a recent task. Several solutions have been analyzed through the years, without achieving significant applicative results. Until now, internal combustion engines have been preferred with respect to the possible alternatives, mainly due to the their higher reliability and mature technological stage. Nevertheless, the issues associated with fossil fuel depletion, together with the combustion-related environmental problems, increased the research efforts towards studying and developing innovative propulsion systems.

Historical aspects

Atmospheric Engine

Car was invented more than two centuries ago and many researchers tried to reinvent it since then. In 1909, an inventor stated: “...Automobile technology has achieved its final technological stage…”. The automobile history is strictly connected to that of the internal combustion engine, whose ancestor was the Leonardo’s “gunpowder engine”.

Leonardo's Engine, precursor of the modern internal combustion engines

Following the first “Atmospheric Engine” prototype, several other propulsion systems were invented. In the 19th century, they were already at a satisfactory development stage and their use widespread, thus significantly contributing to the Industrial revolution. Nevertheless, they were still too large, heavy and low-efficient.

 

Functioning of the Otto's Atmosferic Engine

Functioning of the Lenoir's Gas Engine
(efficiency about 3%)

Four-stroke Engine

The real innovation into design engine comes from Beau de Rochas, who suggested the four-stroke engine, and Otto, who carried out his project in 1876 reducing the overall bulk, improving the efficiency and power. Since the first decade of the century, Internal combustion engines are most commonly used for mobile propulsion systems, overcoming competition. In fact the first speed record was set in 1902 by a steam automobile (external combustion engine).

 

The first Four-stroke Engine, Nikolaus August Otto (1876)

Serpollet's Steam Engine, which has set the world record of speed at 121 Km/h (Nizza, 1902)

In summary, the main advantages of the conventional internal combustion engines are:

  • high power to weight ratio and efficiency;
  • high energy density of the fossil fuels, resulting in a large cruising range of the car;
  • low cost of fuel (before energy crisis);
  • a large and diffuse fuel distribution network.
Ford T Model , first vehicle producted with an assemby line process (1914)

Engine Development

Even if the basic function of every engine is essentially the same, during the last thirty years, the prevention of pollution of the environment and rapid changes in the micro-electronic technology, have enabled to develop systems minimizing pollution, fuel consumptions, and improving safety and comfort.

In the spark ignition engines, the carburetors were gradually substituted by electronic control injection systems because they were not able to guarantee the limits on pollutant emissions. For compression ignition engines also, the old injection systems are substituted by Common Rail ones. With this improvement, the engine is defined by some famous authors like “…a computer with a mechanical actuator...”.

 

Since 1970, the limits of the exhaust emissions have been reduced by two order of magnitude
Constructive outline of a carburetor (Click to Enlarge)

Alternatives

The need of a continuous reduction of CO2 emissions has grown the research activity on alternative powertrain system. Depending to the different energy source utilized, the powertrain systems can be divided into thermal, electrical and hybrid ones. The analysis on the last two categories will be presented separately. Thus, taking into account the former, some of the alternatives were examined:

  • Brayton engine (gas turbine): favourable in terms of weight-power ratio (usually, it is used for aeronautical purposes), lower efficiency than the traditional engines ( particularly in variable load conditions); it is characterised by high cost material.
  • Rankine engine (steam turbine): utilized for fixed applications, such as thermal-electric and cogeneration systems; the high weigh, low adaptability of the engine to operating conditions.
  • Stirling engine: characterised by many advantages, due to using the thermodynamic regenerative cycle with high efficiency; Philips Research Labs, a leader in Stirling engine development, studied to make this engine a competitor of conventional internal combustion engines.
  • Wankel engine: a rotary internal combustion engine, which has lower size and vibratioms than a traditional internal combustion engine, but which exhibits higher consumption and emissions.
Rotary Wankel Engine
"Turboflite" Chrysler Modelr, equipped by a gas turbine(1961)
Prototype of Ford Torino, equipped by a Stirling engine

Limits of the thermal engines

What are the major limitations of actual cars, with regard to environmental aspects? They are related to the way to convert the energy required to car motion. The required energy is determined by car weight and speed, and may be limited by reducing friction in transmission system, tyres resistance and using aerodynamic car bodies.

Thermodynamic Limits

A thermal engine (in most cases, a reciprocating internal combustion engine) converts chemical energy of the fuel into thermal energy (by a combustion process) and into mechanical energy and in other kinds of energy (the sum of energy in output equals the input energy, as stated by the First Law of Thermodynamics). The efficiency represents the ratio between what you spend and what you get while transferring energy.

What happens to the chemical energy not converted into mechanical energy?

  • About 25-30% is dissipated by the cooling system, designed to let the engine work in a given range of temperature.
  • The biggest quantity of energy, from 30 to 40%, is dissipated with the exausted gases.
  • The engine itself while working is very warm and wastes its heat in a process called "radiating" that represents about 2-8% of the chemical energy.
  • Another fraction (about 10 - 15%) is represented by mechanical energy lost into the engine due to friction (and in turn converted into heat), and by the energy given to the auxiliaries.

The energy fractions absorbed by different mechanisms are largely indicative, depending on the kind of engine (Spark Ignited, Diesel), its power and, for a given engine, on operating conditions (torque, rpm, temperature).

In order to improve the engine efficiency, inner attrite have to be reduced as well as the pumping loss, and the thermodynamic cycle has to be optimized. But, even with an ideal engine, the conversion ratio from thermal to mechanical energy (the efficiency) is less than the unit, and in real cases not greater than 0.40, due to the limitations stated by the Second Law of Thermodynamics. A significant amount of energy is therefore lost and wasted to the environment, at low temperatures.

Combustion Process

The thermal energy in input is obtained by the combustion of fossil fuels, a mixture of hydrocarbons, containing carbon and hydrogen. This process produces carbon dioxide (CO2), that is responsible of the Greenhouse Effect and Global Warming. Moreover, the combustion process also produces some pollutant emissions: unburned hydrocarbons, nitrogen oxides, carbon monoxide (in spark ignition engines) and particulate (in Diesel engines). Their effect is particularly dangerous in urban areas. These emissions are regulated in many countries by severe laws and reduced by complex on-board emission control systems.

Moreover, the combustion process also produces some pollutant emissions: unburned hydrocarbons, nitrogen oxides, carbon monoxide (in spark ignition engines) and particulate (in Diesel engines). Their effect is particularly dangerous in urban areas. These emissions are regulated in many countries by severe laws and reduced by complex on-board emission control systems.

Link

http://library.thinkquest.org/C006011/english/sites/index.php3?v=2
http://www.aardvark.co.nz/pjet/chrysler.shtml
http://www.stanleysteamers.com/serpollet.htm

 

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